TLC Dimension & Consumable Tooling Compatibility Chart
|
Carbide Wheel |
Wheel Angle (degree) |
Wheel Dimensions (mm) |
Wheel Finish/Grind |
Axle** |
Wheelholder |
Axle Restrainer |
| 02002 |
120° |
4 x 1.3 x .7 |
114/polished |
10005 |
20001 |
04003 |
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| 02003 |
130° |
4 x 1.3 x .7 |
103/unpolished |
10005 |
20001 |
04003 |
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| 02004 |
135° |
4 x 1.3 x .7 |
114/polished |
10005 |
20001 |
04003 |
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| 02005 |
140° |
4 x 1.3 x .7 |
103/unpolished |
10005 |
20001 |
04003 |
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| 02006 |
145° |
4 x 1.3 x .7 |
114/polished |
10005 |
20001 |
04003 |
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| 02007 |
152° |
4 x 1.3 x .7 |
103/unpolished |
10005 |
20001 |
04003 |
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| 02008 |
125° |
4 x 1.3 x .7 |
114/polished |
10005 |
20001 |
04003 |
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| 02009 |
130° |
4 x 1.3 x .7 |
114/polished |
10005 |
20001 |
04003 |
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| 02010 |
135° |
4 x 1.3 x .7 |
103/unpolished |
10005 |
20001 |
04003 |
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| 02011-TP |
145° |
4 x 1.3 x .7 |
114/polished |
10005 |
20001 |
04003 |
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| 02012 |
120° |
4 x 1.3 x .7 |
103/unpolished |
10005 |
20001 |
04003 |
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| 02013-TK |
155° |
4.2 x 1.4 x 1 |
114/polished |
10002-TK |
20002 |
04001 |
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| 02014 |
150° |
4 x 1.3 x .7 |
114/polished |
10005 |
20001 |
04003 |
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| 02015 |
155° |
4 x 1.3 x .7 |
114/polished |
10005 |
20001 |
04003 |
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| 02016 |
130° |
2.5 x .8 x .65 |
114/polished |
10004 |
20005, 20006 |
04002 |
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| 02017 |
135° |
2.5 x .8 x .65 |
114/polished |
10004 |
20005, 20006 |
04002 |
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| 02018-TP |
130° |
2.5 x .8 x .65 |
114/polished |
10004 |
20005, 20006 |
04002 |
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| 02019 |
140° |
4 x 1.3 x .7 |
114/polished |
10005 |
20001 |
04003 |
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| 02020 |
130° |
2.5 x .8 x .65 |
103/unpolished |
10004 |
20005, 20006 |
04002 |
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| 02021 |
135° |
2.5 x .8 x .65 |
103/unpolished |
10004 |
20005, 20006 |
04002 |
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| 02022-TP |
130° |
2.5 x .8 x .65 |
103/unpolished |
10004 |
20005, 20006 |
04002 |
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| 02023-TP |
135° |
2.5 x .8 x .65 |
114/polished |
10004 |
20005, 20006 |
04002 |
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| 02024-TP |
135° |
2.5 x .8 x .65 |
103/unpolished |
10004 |
20005, 20006 |
04002 |
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| 02025-TP |
125° |
4 x 1.3 x .7 |
103/unpolished |
10005 |
20001 |
04003 |
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| 02026-TP |
115° |
2.5 x .8 x .65 |
103/unpolished |
10004 |
20005, 20006 |
04002 |
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| 02027 |
115° |
4 x 1.3 x .7 |
103/unpolished |
10005 |
20001 |
04003 |
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| 02028 |
128° |
2.5 x .8 x .65 |
114/polished |
10004 |
20005, 20006 |
04002 |
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| 02029 |
128° |
2.5 x .8 x .65 |
103/unpolished |
10004 |
20005, 20006 |
04002 |
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| 02030-TP |
140° |
4 x 1.3 x .7 |
114/polished |
10005 |
20001 |
04003 |
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| 02031-TP |
140° |
2.5 x .8 x .65 |
103/unpolished |
10004 |
20005, 20006 |
04002 |
Note: 114 grind is the replacement for 101 polished grind, and is referred to as satin finish by some wheels manufacturers.
**Note: 10001, 10001-L, 10001-C axles available for use with grommet restrainers. 10003 axles are also in stock.
TLC stocks a full complement of consumable tooling including a wide variety of axles, wheelholders, bushings, restrainers and tungsten carbide wheels.
Minimum in-stock quantity order is 5. Minimum custom stock quantity is 100.
Pricing is competitive, with shipping within 1-4 days for in-house stock. Out-of-stock tooling lead-time is 6-8 weeks. All sales are final – no exchanges, no returns.
Annual orders are strongly recommended to ensure stock and avoid untimely delays. Custom carbide wheels are available in lots of 100. Lead-time is 6-8 weeks. TLC manufactures conversion wheelholders for most other technical glass cutting machines.
Choosing the Correct Wheel
Choosing the correct wheel is vitally important for achieving maximum throughput and quality. (Color code in chart indicates compatibility of wheel/axle combination).
In conjunction with proper wheel choice for each product, optimal TLC Phoenix parameter settings (speed, pressure, penetration, etc.) must be established for every new product that is to be cut. Other variables include substrate type, thickness, hardness, thermal coefficients, etc, and whether or not the substrate has thin film or other coatings. Therefore, it first becomes necessary to determine the most effective geometric specs of a wheel for each substrate and product.
Outside diameter, inside diameter, surface finish and hone angle of wheel must be determined through test and analysis. Once the optimum wheel choice is determined for each product, repeatable cutting results can be expected to remain constant. However, as each substrate can vary from batch to batch in draw or float processing, it is wise to test run each new substrate for each run.
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